There is something truly magical about that first creamy, smoky bite of a Smoked Mac and Cheese Recipe. This dish takes the comfort of classic macaroni and cheese and elevates it with a gentle, wood-fired smoke that infuses every cheesy bite with an unforgettable depth of flavor. It’s golden, melty, and crunchy all at once—perfect for gatherings or a cozy night in, promising to steal the spotlight on any dinner table.

Ingredients You’ll Need
The ingredients in this Smoked Mac and Cheese Recipe are surprisingly straightforward but each one plays a crucial role: from the silky cream cheese enriching the texture, to the sharp cheddar and smooth gouda creating irresistibly gooey layers of flavor. These essentials combine to deliver both comfort and sophistication in every spoonful.
- 1 pound dry elbow macaroni: The classic pasta shape catches every bit of cheese sauce perfectly.
- ½ cup unsalted butter (1 stick): Adds a rich, creamy base for the sauce to build on.
- 4 tablespoons all-purpose flour: Essential for thickening the cheese sauce to the perfect consistency.
- 1 tablespoon mustard powder: A subtle kick that brightens the cheesy flavors.
- ½ teaspoon ground black pepper: Brings a gentle heat and depth without overpowering.
- ½ teaspoon garlic powder: Adds a touch of savory warmth and complexity.
- 2 cups half-and-half: Provides creamy richness without being too heavy.
- 4 ounces cream cheese (½ brick): Boosts the sauce’s silkiness and adds tangy brightness.
- 2 cups freshly shredded cheddar cheese: This is the star cheese, delivering sharp and melty goodness.
- 1½ cups shredded or cubed gouda cheese: Brings a smooth, buttery flavor that melts beautifully.
- 1 cup Panko breadcrumbs: Creates that irresistible crunchy topping.
- ¼ cup unsalted butter (½ stick): Mixed with breadcrumbs for a golden, toasted crust.
How to Make Smoked Mac and Cheese Recipe
Step 1: Cook the Pasta
Start by boiling the elbow macaroni until it reaches that perfect al dente texture. It’s important not to overcook the pasta here because it will continue to cook in the smoker. Drain the pasta well and set it aside while you prepare the cheese sauce.
Step 2: Prepare the Smoker
Fire up your smoker or BBQ and set it to 225°F. This low smoking temperature allows the mac and cheese to absorb that stunning smoky aroma slowly without drying out. Add your favorite wood chips—hickory or applewood work beautifully—to infuse a mellow depth of flavor.
Step 3: Make the Roux
In a 12-inch cast iron skillet, melt ½ cup of unsalted butter over medium heat. Once melted, whisk in the flour to create a roux. Cooking this mixture for about one minute removes the raw flour taste and sets the stage for a velvety cheese sauce.
Step 4: Add Seasonings
Whisk in the mustard powder, black pepper, and garlic powder. These spices are subtle but essential—they balance the richness of the cheese and add an inviting warmth to the dish.
Step 5: Incorporate the Dairy
Gradually pour in the half-and-half, whisking constantly to keep the sauce smooth. Bring this mixture to a gentle simmer, allowing it to thicken nicely. Then stir in the cream cheese until it melts completely, creating a creamy base with a slight tang.
Step 6: Melt in the Cheeses
Add the freshly shredded cheddar and gouda cheeses to the sauce, stirring until every bit has melted into a luscious, ooey-gooey mixture. This is where the magic happens—the cheese flavors blend and intensify, making your sauce rich and irresistible.
Step 7: Combine Pasta and Cheese Sauce
Remove the skillet from heat and fold in the cooked elbow macaroni, ensuring every noodle is generously coated. This step guarantees each mouthful delivers that perfect harmony between pasta and cheese.
Step 8: Prepare the Topping
In a separate bowl, mix the Panko breadcrumbs with the remaining ¼ cup of melted butter. Evenly sprinkle this mixture over the mac and cheese in the skillet. This topping will turn delightfully crisp during smoking, adding texture contrast that’s hard to resist.
Step 9: Smoke to Perfection
Place the skillet in the preheated smoker and let it smoke for one hour. The slow cooking allows the smoky flavors to infuse gradually while the topping crisps to a golden brown. When ready, remove from the smoker and get ready to dig in.
How to Serve Smoked Mac and Cheese Recipe

Garnishes
Adding the right garnishes can really elevate your smoked mac and cheese experience. Consider fresh chopped parsley for a pop of color and freshness, or crispy bacon bits for an extra layer of smoky indulgence. A light drizzle of hot sauce can add a playful heat that wakes up the palate beautifully.
Side Dishes
This Smoked Mac and Cheese Recipe pairs wonderfully with simple green salads or roasted vegetables to balance its richness. For heartier meals, grilled chicken or smoked brisket make excellent companions, turning your dinner into a full-on smoky feast.
Creative Ways to Present
For a cozy family dinner, serve straight from the cast iron skillet to keep it warm and rustic. Hosting friends? Spoon the mac and cheese into individual ramekins and top each with extra breadcrumbs before a quick broil for a personalized crispy topping. You can even transform leftovers into mac and cheese stuffed bell peppers for a fun twist.
Make Ahead and Storage
Storing Leftovers
Leftover Smoked Mac and Cheese Recipe keeps wonderfully in an airtight container in the refrigerator for up to 3 days. The flavors deepen overnight, making the next meal just as satisfying.
Freezing
If you want to save some for later, freeze the mac and cheese in a freezer-safe dish. Wrap it tightly and store for up to 2 months. Thaw in the refrigerator overnight before reheating to preserve texture and flavor.
Reheating
To reheat, warm the mac and cheese gently in the oven at 350°F until bubbly, covering it with foil to keep it moist. Alternatively, microwave smaller portions in short bursts, stirring in between to heat evenly without drying out.
FAQs
Can I use a different type of pasta?
Absolutely! While elbow macaroni is traditional, you can swap it with shells, penne, or cavatappi for a fresh twist. Just be sure to cook the pasta al dente to prevent mushiness during smoking.
What wood chips work best for smoking mac and cheese?
Fruitwoods like apple and cherry lend a mild, sweet smoke that complements the cheese beautifully. Hickory offers a stronger, savory flavor if you prefer a bolder smoke profile.
Can I make this recipe without a smoker?
Yes! You can bake this mac and cheese in a conventional oven and add smoked paprika or liquid smoke to mimic that smoky flavor. However, the authentic smoky aroma and crust come best from the actual smoking process.
Is it possible to make this recipe vegetarian?
Definitely. This recipe is vegetarian-friendly as written, but be sure to check your cheese labels for animal-derived rennet if that’s a concern for you.
How do I get a crispy topping without drying out the mac and cheese?
Using the butter-coated Panko breadcrumbs helps achieve a crunchy top while keeping the interior creamy. Smoking at a low temperature and covering the skillet loosely if needed prevents drying.
Final Thoughts
This Smoked Mac and Cheese Recipe is a game-changer—comfort food elevated to extraordinary levels through a delicate smoky embrace. Whether you’re feeding a crowd or treating yourself, it’s sure to become a new favorite to pull out for any occasion. Give it a try and watch how it transforms your mac and cheese game forever!
Print
Smoked Mac and Cheese Recipe
- Prep Time: 20 minutes
- Cook Time: 1 hour 20 minutes
- Total Time: 1 hour 40 minutes
- Yield: 8 servings
- Category: Main Dish
- Method: Smoking
- Cuisine: American
Description
This Smoked Mac and Cheese recipe combines creamy, cheesy macaroni pasta with a delightful smoky flavor infused by slow smoking in a BBQ or smoker. With a rich cheese sauce made from cheddar and gouda, and a crisp panko breadcrumb topping, this dish takes classic comfort food to the next level, perfect for gatherings or a cozy meal.
Ingredients
Pasta
- 1 pound dry elbow macaroni
Cheese Sauce
- ½ cup unsalted butter (1 stick)
- 4 tablespoons all-purpose flour
- 1 tablespoon mustard powder
- ½ teaspoon ground black pepper
- ½ teaspoon garlic powder
- 2 cups half-and-half
- 4 ounces cream cheese (½ brick)
- 2 cups freshly shredded cheddar cheese
- 1½ cups shredded or cubed gouda cheese
Topping
- 1 cup Panko breadcrumbs
- ¼ cup unsalted butter (½ stick)
Instructions
- Cook the pasta: Cook the elbow macaroni to al dente according to the package directions. Drain thoroughly and set aside to keep warm.
- Prepare smoker: Preheat your smoker or BBQ to 225°F. Add wood chips to the coals or use a smoking box to generate smoke for flavor infusion.
- Make roux: Melt ½ cup unsalted butter in a 12-inch cast iron skillet over medium heat. Stir in the flour and whisk continuously, cooking for 1 minute to remove the raw flour taste.
- Add spices: Whisk in the mustard powder, ground black pepper, and garlic powder evenly into the roux.
- Incorporate half-and-half: Slowly pour in the half-and-half while whisking constantly to prevent lumps from forming. Bring the mixture gently to a simmer.
- Melt cream cheese: Stir in cream cheese until fully melted and smooth, creating a rich base for the cheese sauce.
- Add shredded cheeses: Stir in the cheddar and gouda cheeses until completely melted and creamy. Remove the skillet from heat and fold in the cooked macaroni until fully coated.
- Prepare topping: In a separate bowl, mix the Panko breadcrumbs with ¼ cup melted butter until evenly coated. Sprinkle this breadcrumb mixture evenly over the mac and cheese in the skillet.
- Smoke the dish: Place the skillet in the smoker or BBQ set at 225°F. Smoke for 1 hour to infuse the mac and cheese with a delicious smoky aroma and flavor. Serve hot.
Notes
- Using a cast iron skillet allows for even heating and is ideal for smoking the mac and cheese.
- You can adjust the type of wood chips for smoking based on preference; hickory or applewood work great with cheese dishes.
- If you don’t have a smoker, a covered grill with indirect heat and wood chips can be used as an alternative.
- Ensure the pasta is al dente so it doesn’t become mushy during the smoking process.
- The breadcrumb topping adds a nice crunchy texture to contrast the creamy mac and cheese.

