If you’re craving a dish that bursts with smoky, tangy, and hearty flavors, you’re in for a treat with this BBQ Air Fryer Sausage and Potatoes Recipe. This delightful combination of juicy Kielbasa sausage, tender potatoes, sweet onion, and vibrant red pepper all coated in irresistible BBQ sauce comes together effortlessly in the air fryer. Not only is it a cinch to prepare, but it delivers a satisfying meal that’s perfect for weeknights, casual gatherings, or whenever you want a fuss-free, crowd-pleasing dish. Let me walk you through why this recipe quickly became one of my absolute favorites to make and share.

Ingredients You’ll Need
These ingredients are refreshingly simple but each plays a crucial role in creating the perfect balance of taste, texture, and color in the BBQ Air Fryer Sausage and Potatoes Recipe. From the smokiness of Kielbasa sausage to the sweetness of red pepper, each element works in harmony.
- Kielbasa sausage: Sliced thinly to ensure every bite is packed with juicy, smoky flavor.
- Potatoes: Washed and chopped to tender perfection; they absorb the BBQ sauce beautifully while adding heartiness.
- Sweet onion: Peeled and chopped, bringing a gentle sweetness and soft texture that enhances the overall dish.
- Red pepper: Provides a pop of vibrant color and mild sweetness, balancing the savory sausage.
- Spray olive oil: Used to lightly coat the ingredients, helping them crisp up nicely in the air fryer.
- TGI Fridays BBQ sauce: Adds a rich, tangy base flavor that ties everything together.
- Country Bob’s BBQ sauce: Another layer of smoky, sweet BBQ goodness that creates depth in the sauce coating.
- Garlic salt: Infuses a savory note that highlights the natural flavors of the ingredients.
- Seasoned salt: Enhances and rounds out the seasoning to perfection.
- Seasoned pepper: Adds just the right amount of peppery kick for balance.
How to Make BBQ Air Fryer Sausage and Potatoes Recipe
Step 1: Prep Your Vegetables and Sausage
Start by washing the potatoes and red pepper thoroughly. Peel the sweet onion as well and set all aside. This prepping sets the stage for easy cooking and ensures all components are clean and ready for action.
Step 2: Slice the Kielbasa
Open your package of Kielbasa and carefully slice the sausage into thin 1/8 inch coins with a serrated knife. This thin slicing helps the sausage cook quickly and soak up more of that delicious BBQ sauce.
Step 3: Chop and Combine the Vegetables
Chop the potatoes, onion, and red pepper into bite-size pieces and add them right into the air fryer basket. Give everything a gentle spray with olive oil to help with crisping and to aid the sauce’s stickiness.
Step 4: Season Everything Up
Sprinkle garlic salt, seasoned salt, and seasoned pepper evenly over the sausage and vegetables. Toss lightly to distribute the seasonings well without bruising the veggies.
Step 5: Add the BBQ Sauces
Drizzle both the TGI Fridays and Country Bob’s BBQ sauces over the mix for a double layer of smoky, tangy flavor. This is what makes the dish sing, so don’t be shy here!
Step 6: Cook in the Air Fryer
Set your air fryer to 350°F and cook for 15 minutes. Make sure to stop halfway through—after about 7 or 8 minutes—to turn and mix the Kielbasa and veggies, ensuring even cooking and beautiful caramelization.
Step 7: Continue Cooking with Extra Time
Once the first 15 minutes are up, stir the ingredients again and reset the air fryer for an additional 10 minutes. Don’t forget to stop about halfway through this period to turn everything once more—this keeps the flavors well distributed and the textures just right.
Step 8: Final Stir and Sauce Touch-Up
When the air fryer signals the end of cooking, give everything a last stir and drizzle a bit more BBQ sauce on top. This brightens up the dish and adds that final flavorful punch.
Step 9: Serve and Enjoy
Dish up your BBQ Air Fryer Sausage and Potatoes Recipe onto plates or into cozy bowls. The combination of tender potatoes, savory sausage, and sweet veggies coated in that smoky BBQ glaze is truly irresistible.
How to Serve BBQ Air Fryer Sausage and Potatoes Recipe

Garnishes
A sprinkle of freshly chopped parsley or green onions can add a fresh, vibrant touch to this dish. Even a light dusting of Parmesan cheese works beautifully to introduce a savory depth and a bit of creaminess.
Side Dishes
This recipe pairs wonderfully with crusty bread and butter, a side salad with a crisp vinaigrette, or even steamed green beans for a balanced meal. The bread soaks up any extra BBQ sauce, while the salad adds a refreshing contrast.
Creative Ways to Present
Serve this BBQ Air Fryer Sausage and Potatoes Recipe in rustic cast iron skillets for a farmhouse feel or in individual small bowls for a cozy presentation perfect for intimate dinners. You could even pile it onto soft buns for a hearty sandwich twist that guests will love.
Make Ahead and Storage
Storing Leftovers
After enjoying your meal, store any leftovers in an airtight container in the refrigerator. They’ll stay fresh and flavorful for up to 3 days, making this dish a perfect candidate for easy next-day lunches or quick dinners.
Freezing
If you want to keep it longer, freeze the cooled leftovers in a freezer-safe container or bag. The BBQ Air Fryer Sausage and Potatoes Recipe freezes well and can be stored for up to 2 months without losing much flavor.
Reheating
Reheat leftovers in the air fryer or oven to preserve that lovely crispness. If you’re short on time, the microwave will work but may soften the veggies a bit. Add a small extra drizzle of BBQ sauce before serving to refresh the flavors.
FAQs
Can I use other types of sausage instead of Kielbasa?
Absolutely! While Kielbasa’s smoky flavor works wonderfully, you can substitute with Italian sausage, smoky chorizo, or even chicken sausage depending on your taste preference.
What kind of potatoes work best for this recipe?
Russet or Yukon Gold potatoes are great choices because they become tender yet hold their shape well when air-fried, maintaining that perfect bite.
Is it possible to make this recipe gluten-free?
Definitely! Just be sure to check your BBQ sauces and sausage labels for any gluten-containing ingredients, as some brands may include gluten or wheat-based additives.
Can I prepare this recipe without an air fryer?
You can definitely bake it in the oven at 400°F for about 30 to 35 minutes, turning halfway through until the sausage is cooked and the potatoes are golden and tender.
How spicy is this BBQ Air Fryer Sausage and Potatoes Recipe?
This recipe leans more toward mild and smoky, but you can easily add a dash of cayenne pepper or hot sauce to spice things up if you like a little heat.
Final Thoughts
If you want a dish that’s bursting with bold flavors, super easy to make, and fills your kitchen with irresistible BBQ aroma, this BBQ Air Fryer Sausage and Potatoes Recipe is a must-try. It’s the kind of meal that’s comforting, satisfying, and no-fuss—perfect for sharing with family or friends any night of the week. Give it a go and watch it become one of your go-to favorites in no time!
Print
BBQ Air Fryer Sausage and Potatoes Recipe
- Prep Time: 15 minutes
- Cook Time: 25 minutes
- Total Time: 40 minutes
- Yield: 4 servings
- Category: Main Dish
- Method: Air Frying
- Cuisine: American
Description
This BBQ Air Fryer Sausage and Potatoes recipe is a quick and flavorful meal perfect for busy weeknights. Juicy slices of kielbasa sausage are combined with tender potatoes, sweet onion, and red pepper, all tossed in a blend of BBQ sauces and cooked to perfection in the air fryer. The dish offers a smoky, tangy, and savory taste with minimal fuss, making it ideal for those looking for a simple yet satisfying dinner option.
Ingredients
Sausage
- 1 package Kielbasa, sliced into 1/8 inch thin coin shapes
Vegetables
- 4 potatoes, washed and chopped into bite-size pieces
- 1 large sweet onion, peeled and chopped into bite-size pieces
- 1 large red pepper, washed and chopped into bite-size pieces
Seasonings & Sauces
- Spray Olive Oil, for tossing
- 1 cup TGI Fridays BBQ sauce
- 1/2 cup Country Bob’s BBQ sauce
- Garlic salt, to taste
- Seasoned salt, to taste
- Seasoned pepper, to taste
Instructions
- Prepare Vegetables: Wash the potatoes and red pepper thoroughly and set aside. Peel the onion and set aside as well.
- Slice Kielbasa: Open the package of kielbasa and slice into thin 1/8 inch coin shapes with a serrated knife. Place the slices directly into the air fryer basket.
- Chop Vegetables: Chop the potatoes, onion, and red pepper into bite-sized pieces. Add these to the air fryer basket with the kielbasa. Spray with olive oil spray and toss gently to coat evenly.
- Season: Sprinkle garlic salt, seasoned salt, and seasoned pepper over the kielbasa and vegetables. Toss lightly again to distribute the seasonings.
- Add BBQ Sauces: Drizzle both BBQ sauces over the sausage and vegetables in the air fryer basket.
- Start Cooking: Set the air fryer temperature to 350°F (175°C) and cook for a total of 15 minutes. Halfway through cooking (7-8 minutes), stop the air fryer, turn the kielbasa and vegetables to ensure even cooking, then resume.
- Continue Cooking: After the initial 15 minutes, stir or turn the mixture again and set the air fryer for an additional 10 minutes. Stop halfway through this cooking time to turn the ingredients again for even browning.
- Finish and Serve: When cooking completes, stir once more and drizzle an extra bit of BBQ sauce to taste. Serve the dish hot, plated or in bowls.
- Serving Suggestions: This dish pairs well with crusty bread and butter, a fresh side salad, or your favorite vegetable sides. Enjoy your flavorful and hearty meal!
Notes
- Ensure the kielbasa is cut evenly for uniform cooking.
- Adjust BBQ sauce quantities to taste or dietary preference.
- Use spray olive oil to lightly coat ingredients and reduce excess oil.
- Turning the ingredients midway ensures even cooking and caramelization.
- Optional sides like crusty bread or salads can balance the meal with fresh textures.
- Cooking times may vary slightly depending on air fryer model; monitor for doneness.

